In preparation for putting up the wall plates, for the walkway, the Horseshoe Courtyard team set up scaffolding on-site, and ground off the old threaded rods on the East facade. These rods used to be part of the structure of the historic balconies, back in the late 1800s.
Testing jig, and ease of temporary attachment to the wall with Tapcons and washers. Initial leveling of tabs done with string attached to the 2×4.
The team also took a day trip back to the shop to cut the 5/8 inch threaded rods that will be used to fasten the walkway pieces, as well as the footing plates to the concrete. And the 1/2 inch rods that will connect the screens to each other.
After months of fabricating at the shop, we are finally back in Hale! Thanks to Mason, and Shane from Stillwater, we were able to take all the pieces from Jim’s shop to Metal Works, and finally to Morrisette.
The last few pieces the team worked on were for the walkway, which were dry-fitted at the shop before delivering everything to the galvanizing plant.
We are incredibly grateful for the opportunity to have spent time at the shop and become empowered with new metalworking, and welding skills!
Luis at the grill
What is a celebration without tacos? After wrapping up fabrication, Luis and Flo made carne asada and al pastor tacos! A huge shoutout for them, not only for teaching us, and making sure we didn’t injure ourselves but for sharing stories and becoming part of our team.
With things picking up in the Studio entering fall semester, convocation, and neckdowns, we were working with a tight deadline for when the boom truck was booked to raise trusses before the chaos started.
While building the trusses, we did a series of physical and sketch studies to test column composition and location and hardware for the splices. Once the trusses were finished, we moved into column construction focusing on how to make the three plys as tight as possible and create a structural and aesthetically pleasing screw pattern.
Moving between the woodshop building columns and site, we began to place and steel feet on the column footings and drill holes for anchor bolts. We located each footing focusing on centering them along truss lines so that the truss can slide into the column. We then set the threaded rod using apoxy and set leveling nuts to ensure the steel plates were all sitting at the same height.
Truss raising day finally came (after weeks of stress dreams and some long days). With the generous help from West Alabama Mechanical and United Rentals for a scissor lift and man lift, we were able to get all of the trusses up in a day! Seeing the structure raised and beginning to understand some of the spatial aspects of the pavilion in real life has been a big boost in the project for us.
Birmingham, AL native, Emily McGlohn, currently runs the 3rd-Year Studio in Newbern. She has quite a long history with Rural Studio participating as a student in both the 2nd-year and 5th-year studios, and after graduation spent three years as “Clerk of Works.” Before bringing her expertise on building performance and hands-on education back to Newbern, Emily spent several years working in Virginia and teaching at Mississippi State.
The Contemporary Enclosures workshop, taught by Rural Studio 3rd-Year professor Emily McGlohn, primarily focused on learning from past Rural Studio projects by studying them through wall sections. This allowed students to identify the reasons why Rural Studio has gone from the inventive use of simple materials in projects to using common commercial materials while building an understanding of performance, specifically through thermal-, air-, and moisture-barriers, as well as learning about detailed construction. By examining the progression of Rural Studio projects and comparing R-values, students saw the greater attention paid to building performance that has occurred over the years and the variety of building types that have been tested.
It’s important that students confidently design for our subtropical humid climate, to know things such as when to use a vapor barrier versus a vapor retarder. After having looked at so many Rural Studio projects at a surface-level, students had the opportunity to study them in-depth through drawings, archived documents, photos, and in person. The drawings that students produced ended up being more accurate and detailed than the construction documents. Through this process, students gained both a more intimate knowledge of how buildings come together piece by piece and a familiarity with a myriad of different construction types and building materials. It became clear to students that while earlier Studio projects may appear more creative and unique, more recent projects have the ability to be easily maintained by its owners and replicated outside of Rural Studio.
Students gained the tools to design for the mixed-humid climate that they live and work in, making these performance strategies a priority in their designs.
The Drawing and Seeing workshop, by Frank Harmon and Dan Wheeler, taught the importance of drawing in the architectural process. They did not teach an ideal way of drawing, but rather to pay attention to what one looks at and how to use drawing as a way to see. The goal from the workshop was not to become more technical or precise sketchers by drawing what one thinks something ought to look like, but to become better at capturing and communicating the essence and context of the beautiful things and places that surround each of us.
Frank Harmon is a professor at NC State and, for years, has been coming to Newbern to help teach a new generation of architects how to see the world and recognize the common beauty around us through sketching. Before beginning his own firm, Frank Harmon Architect, in Raleigh, North Carolina, he worked in New York and London. Follow his beautiful blog of thoughts and drawings called Native Places here.
Dan Wheeler has been bringing his infectious enthusiasm to Rural Studio since 2001. Since then, he has been teaching students the process of drawing and to appreciate the wonderful differences in how each person draws. Dan co-founded Wheeler Kearns Architects in Chicago and also teaches at UIC School of Architecture.
Going into the workshop, many students considered themselves poor sketchers and were shy about showing their “bad” work to others. This workshop gave students confidence in their abilities to depict their surroundings and visually describe their ideas to others using a variety of mediums. It was a thoroughly enjoyable process of making drawings without focusing so much on making them “perfect.” Nobody sees the world the same, so nobody sketches the same. Throughout the workshop, each student noticed something different in the same thing, be it light, shadow, color, nature, or the context. These differences allowed students to gain valuable insight into how each person sees the world slightly differently.
The intended outcome was to learn how to use hand-drawing as a larger part of the design process, especially while working toward thesis projects at Rural Studio.