Before the team left for the holidays, the walkway structure was all put up! Thanks to Rowe and Jeff’s help the team finished setting up all eight wall plates, and a few days later Devin and Charlie brought some extra muscle and to site. This facilitated lifting and bolting the “arms” and struts into place. The arms, being the assembly of the three horizontal plates welded together, on which the grate will sit. And the strut is the tube that connects the “arms” to the two plate tabs at the bottom of the plate bolted to the wall.
A 3x4x1/4 inch angle supports the south end of the grate, which is equivalent to only using half of the bracket.
This week the team put up the first plate on the wall! First, they removed the clips from the conduit and strapped them in place to the scaffolding legs. This allowed the team to slide the plates behind the conduit and into place, and temporarily fix them to the wall with washers and tapcons anchors. In order to use the plate as a drilling template. The tapcons were removed once the first set of rods were cured and ready to receive washers and nuts. After all were done, the rods were cut to the desired length and tightened further with a torque wrench.
This week the walkway grate was delivered! Once all the walkway structure is up, there will be dropped in place.
As the team prepared to start installing the walkway structure, a pull-out load test done in order to understand the strength of the brick, and its relationship to the HILTI anchors. The team installed two anchors with washers and nuts at different locations on the wall and tested both to failure load….and they passed!!
Shortly before the team left for Birmingham, the electrical was roughed in. This week, thanks to Mason’s help, it finally became live!
In preparation for putting up the wall plates, for the walkway, the Horseshoe Courtyard team set up scaffolding on-site, and ground off the old threaded rods on the East facade. These rods used to be part of the structure of the historic balconies, back in the late 1800s.
Testing jig, and ease of temporary attachment to the wall with Tapcons and washers. Initial leveling of tabs done with string attached to the 2×4.
The team also took a day trip back to the shop to cut the 5/8 inch threaded rods that will be used to fasten the walkway pieces, as well as the footing plates to the concrete. And the 1/2 inch rods that will connect the screens to each other.
After months of fabricating at the shop, we are finally back in Hale! Thanks to Mason, and Shane from Stillwater, we were able to take all the pieces from Jim’s shop to Metal Works, and finally to Morrisette.
The last few pieces the team worked on were for the walkway, which were dry-fitted at the shop before delivering everything to the galvanizing plant.
We are incredibly grateful for the opportunity to have spent time at the shop and become empowered with new metalworking, and welding skills!
Luis at the grill
What is a celebration without tacos? After wrapping up fabrication, Luis and Flo made carne asada and al pastor tacos! A huge shoutout for them, not only for teaching us, and making sure we didn’t injure ourselves but for sharing stories and becoming part of our team.